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Popping when using the front brakes.

1.2K views 11 replies 7 participants last post by  perfect10  
#1 ·
Whenever I use my front brakes semi-hard I hear this popping sound. Then when I stop or let off the brakes and the suspension rebounds I hear the sound again. It sounds like a plastic peice is catching on something when the front forks compress and then catching again when rebounding. Anyone else have this issue or know what the cause is? Its kind of annoying and I don't want to ruin anything. Thanks for your help.

-Brandon
 
#4 · (Edited)
#6 ·
Thanks for the replies guys, I appreciate it. Like M45 said, anyone have a how-to on this. I don't yet have a service manual and I am still a bit leary of working on this thing other than the basics. Thanks.

-Brandon
 
#7 ·
You have to remove the top Yolk to do them properly , but if they are only a little loose you can "adjust" them with a small punch and a hammer.

You will notice 2 castellated rings under the yolk , the lower one is the adjuster and the top one is a locking ring, there is also a tab washer holding the rings in place.

If you insert the punch into the castellation in the bottom ring you should be able to tap it round a little( clockwise) to tighten up the bearing, sometimes you will have to give it a decent smack to get initial movement.
As I said this is a quick fix , the real way to do it is to remove the top yolk , bend back the locking tab on the ring and use a "C" spanner to tighten up the ring.
 
#10 ·
I would suggest, before getting too carried away with a front-end rebuild, check that it's not something as simple as the clutch cable tapping the fairing when the forks are compressed. This is completely harmless but, if it really pisses you off, just re-route your cable.

It's worth ruling out the clutch cable first.