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Servo's Eliminatus ;)
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6,813 Posts
Discussion Starter #1
As the title say's, How to build your own "Exhaust Servo Eliminator" For "ONLY" The Gen 1, 2, & 3 ZX10R's.
I also build one's for the Gen 4 and ZX6R's too,
but you will have to PM me or email me at [email protected]

THIS MOD DOES NOT WORK ON ZX6R's OR GEN 4 ZX10R's OR Z1000's

Also, If you cannot build them, PM or email me and I can do it for you.




1. I made up the capacitor / resistor circuit (Pictured Below)
Make sure the direction on the capacitor is correct / The arrows << on the Capacitor face the Black wire.

The resistors do not matter as far as the direction, they work either way.
Once you are sure about your circuit, solder it all together.

Then, mix up the epoxy in approx 1" W x 2" L x 1/2" D plastic tray,
it comes as part of the packaging of the epoxy.

Then submerse the Exhaust Servo Eliminator in the epoxy to where the top is covered.
This is for durability and insulation.

Once it has hardened and dried. Use a grinder or buffer to smooth
out any sharp edges or rough spots.

Next, wrap in electrical tape and plug it in.

I have installed this on my bike and
NO FI light after removing the servo motor.

I rode the bike for about an hour & 1/2 in all gears and throttle positions.



1 last thing to add.
If you don't want it to bounce around in the bike, get some sticky backed velcro and attach it to the subtray.
Also, I gotta give PROPS to Racejunkie05 for showing me the circuit.

If you cannot do it, PM me and I can make arrangements for me to do it for you.

Also I have edited this page so you do not have to read a bazillion pages.
All info is in this first post now.

Hope this helps my bro's here. This place is almost my second family. lol

** Also**
http://www.zx-10r.net/forum/showthread.php?t=102029
Here is a way to make room in the back part of the sub tray for more items.
Once you remove the servo motor, your PCIII can go there and have all kinds of room in the back.
 

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Servo's Eliminatus ;)
Joined
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6,813 Posts
Discussion Starter #2
ZX10R Exhaust Servo Eliminator "How To" D.I.Y. Gen 1, 2, & 3

This is my FREE SHAREWARE on "How to build your own servo eliminator"
For a Gen 1, 2, 3, ZX10R ONLY...
I figured it was time to update my old thread to make it a little easier for peeps to understand
"How To Build It Themselves".

Read the entire 1st post, it contains all information needed to do this.

1st. I bought my Electronic parts at Radio Shack (Free Plug for them)
All pictured in the 1st Pic. Part #'s are on them.
**Note** In the 3rd pic the capacitor says 16volt,
but you can use the 35VDC instead. Radioshack is out of the 16volt.

2nd. You will need, A Soldering Iron, Solder, Electrical Tape, Epoxy.

3rd. Tools Needed : Needle nose pliers, Wire Strippers.

4th. Remove your Exhaust Servo Motor from your bike,
Cut the wires off of it as close to the motor as possible.

5th. Cut the GREY wire off the back of the one connector leaving the RED on.
On the 3 wire connector, leave ONLY the Black & Yellow wire on it.

6th. Assemble the Capacitor and Resistors as pictured in Pic # 4.

Make sure the arrows on the capacitor are pointing
at the black wire.
The resistors direction do not matter.
DO NOT DEVIATE from diagram.
I assume NO responsibility for any damage

7th. Solder the resistors to the capacitor to keep them secure.
Solder the circuit to the wires. Follow the diagram.

8th. Set the completed circuit in the Epoxy tray and pour Epoxy.
When Epoxy is set, remove and trim any sharp edges.

9th. Wrap Epoxied circuit with Electrical Tape.

10th. Install on your bike and you are done.


Now, If you cannot do this yourself.
I can and will build one for you, just PM or email me at
[email protected]
This has been verified to work all Gen 1's, 2's, & 3's.
Does not work on Gen 4 ZX10R's or ZX6R's.. Sorry
I do however, build ones for the Gen 4 ZX10R and ZX6R & Z1000, Z750

Don
 

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