Failed at cat removal - Kawasaki
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post #1 of 3 Old 03-30-2008, 04:22 AM Thread Starter
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Failed at cat removal


After abit of advice...

Tried to take mid / y pipe yesterday in order to knock the cat out of it.. several of the allen bolts that connect to header pipes are rusted out so key just spins. Any ideas on how to easily remove mid pipe still ?

I cant believe kwak didn't use stainless in such a place... or maybe the bolts are stainless but just to soft to turn.
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post #2 of 3 Old 03-31-2008, 05:37 PM
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happened to me too mate :(

I heated up the bolts until they were glowing red hot and undid them with pliers - a bastid of a job but worth it in the end. Used stainless ones when i put it back together.

Get flames and poppin' noises - very tidy!
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post #3 of 3 Old 03-31-2008, 06:24 PM
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im glad i got to mine with just 1300 miles on her. no troubles what so ever....did you try soaking them with some sort of rust remover? make sure you have the right size allen wrench
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