Removing ZX-10R Swingarm - Special Tool Question - Kawasaki ZX-10R.net
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post #1 of 11 Old 02-15-2014, 03:26 PM Thread Starter
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Removing ZX-10R Swingarm - Special Tool Question

Hi everyone. I found a couple threads on here that mentioned the steps on removing the factory swingarm. Now my question is in regards to the special tool that is used. I read that someone used a large Allen key or hex socket to remove the swingarm nut that requires the special tool. Now the reason why I am making this this thread is because those threads were never updated to say if it worked or not.

So if someone that removed the swingarm by using a large allen key/hex socket and it worked no problem please chime in, that would be great. I am not one to cheap out, but I really don't want to spend 100 bucks on a tool that I only need once.

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post #2 of 11 Old 02-15-2014, 04:02 PM
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Quote:
Originally Posted by BOOSTED View Post
Hi everyone. I found a couple threads on here that mentioned the steps on removing the factory swingarm. Now my question is in regards to the special tool that is used. I read that someone used a large Allen key or hex socket to remove the swingarm nut that requires the special tool. Now the reason why I am making this this thread is because those threads were never updated to say if it worked or not.

So if someone that removed the swingarm by using a large allen key/hex socket and it worked no problem please chime in, that would be great. I am not one to cheap out, but I really don't want to spend 100 bucks on a tool that I only need once.

i believe its called a castle nut, but yes it looks like this (not 100% if this is gen4 applicable, didnt read the link) but you can find them all over ebay pretty cheap like $25-40

(not sure if you can use another tool, like the way you can use the spark plug tool reversed on the front axle - but someone may have figured something out...)

http://www.ebay.com/itm/SWINGARM-PIV...-/200557211473

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post #3 of 11 Old 02-15-2014, 04:07 PM Thread Starter
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^Thanks man. Ya that's the "special tool" required, but I was reading about removing the nut on the clutch side, then using an allen socket on the brake side to loosen it off without the use of the tool. It doesn't seem right, but I want to hear about it from someone that has done it first before I attempt it and end up braking something lol.

I will end up buying the tool if no one has any feedback.

2016 Ninja H2 - CANADAS Fastest 1/4 - 8.34 at 169mph - 208.4mph in the mile. Brocks Performance Stage 2 Package, MC Cycle works Intercooler, Full Polished Slash-Cut Exhaust, DNA Filter, PC5, Brocks Lowering Links, Brocks Front Strap Kit, BST Rim, Adams Performance Swingarm 7-11", Zero Gravity Corsa Windscreen, Evotech Radiator Guard, Evotech Fork Sliders, Yoshimura Tail Tidy


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post #4 of 11 Old 02-21-2014, 10:43 AM
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I'm not 100% sure if your gen is like mine on the swing arm... but I ended up making that tool with a socket, some key stock, and welded it together. Worked perfectly for my gen 1.


PLEASE read the service manual and torque everything back together.

Also something to note. If your socket was like mine it can be a bit fragile. so if you hit it with a punch and/or slip when turning it, it's possible it will chip/break where the "fingers" go into the grooves.


there is a procedure to it, so that's why I say look this up in the service manual. But over all it's actually pretty easy.
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post #5 of 11 Old 02-21-2014, 11:14 AM
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You should be able to loosen the Allen lookin pinch without taking the castle nut off.


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post #6 of 11 Old 02-21-2014, 10:51 PM Thread Starter
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Thanks guys. I looked through the service manual, but I talked to a couple local guys and you can remove the swing arm like bgmagma10 said with an allen. Took it out no problem, and put it back in. You need the tool when doing the final torque on the adjusting collar nut which is 72ftlbs.

Thanks Horse for the tip. I made sure to torque everything down to spec

Quote:
Originally Posted by horsePOOGAS View Post
I'm not 100% sure if your gen is like mine on the swing arm... but I ended up making that tool with a socket, some key stock, and welded it together. Worked perfectly for my gen 1.


PLEASE read the service manual and torque everything back together.

Also something to note. If your socket was like mine it can be a bit fragile. so if you hit it with a punch and/or slip when turning it, it's possible it will chip/break where the "fingers" go into the grooves.


there is a procedure to it, so that's why I say look this up in the service manual. But over all it's actually pretty easy.

2016 Ninja H2 - CANADAS Fastest 1/4 - 8.34 at 169mph - 208.4mph in the mile. Brocks Performance Stage 2 Package, MC Cycle works Intercooler, Full Polished Slash-Cut Exhaust, DNA Filter, PC5, Brocks Lowering Links, Brocks Front Strap Kit, BST Rim, Adams Performance Swingarm 7-11", Zero Gravity Corsa Windscreen, Evotech Radiator Guard, Evotech Fork Sliders, Yoshimura Tail Tidy


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post #7 of 11 Old 07-23-2014, 07:53 AM
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jst remembering this from my ZX6R, you can also take a cheapo 20mm or 22mm (can't remember the size) and use a grinder to cut notches in the same spots as where the castle nut have them). I have one at home I made and I'll check if it's the same and works on the Gen4 10R.
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post #8 of 11 Old 07-23-2014, 07:55 AM
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Quote:
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jst remembering this from my ZX6R, you can also take a cheapo 20mm or 22mm (can't remember the size) and use a grinder to cut notches in the same spots as where the castle nut have them). I have one at home I made and I'll check if it's the same and works on the Gen4 10R.
sorry adding some corrections to my typeo's here:
just remembering this from my ZX6R, you can also take a cheapo 20mm or 22mm socket (can't remember the size) and use a grinder to cut notches in the same spots as where the castle nut have them). I have one at home I made and I'll check if it's the same and works on the Gen4 10R.
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post #9 of 11 Old 08-04-2014, 10:27 AM
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I have to measure up the size, but I checked and the one I made for my ZX6R is the same and works on the castle nut for the 10R.



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post #10 of 11 Old 08-04-2014, 12:21 PM
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Hey Serialize,

Did you buy a new toy? If so, spill the beans!


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