How To Build Your Own Exhaust Servo Eliminator - Kawasaki ZX-10R.net
 1Likes
  • 1 Post By hellsrazor
 
LinkBack Thread Tools Display Modes
post #1 of 4 Old 05-17-2011, 01:27 PM Thread Starter
Servo's Eliminatus ;)
 
hellsrazor's Avatar
 
Join Date: Jul 2008
Location: Gulf Coast of Mississippi
Posts: 6,787
Posting Frequency
Images: 23
           
How To Build Your Own Exhaust Servo Eliminator

As the title say's, How to build your own "Exhaust Servo Eliminator" For "ONLY" The Gen 1, 2, & 3 ZX10R's.
I also build one's for the Gen 4 and ZX6R's too,
but you will have to PM me or email me at gen1zx10r@gmail.com

THIS MOD DOES NOT WORK ON ZX6R's OR GEN 4 ZX10R's OR Z1000's

Also, If you cannot build them, PM or email me and I can do it for you.




1. I made up the capacitor / resistor circuit (Pictured Below)
Make sure the direction on the capacitor is correct / The arrows << on the Capacitor face the Black wire.

The resistors do not matter as far as the direction, they work either way.
Once you are sure about your circuit, solder it all together.

Then, mix up the epoxy in approx 1" W x 2" L x 1/2" D plastic tray,
it comes as part of the packaging of the epoxy.

Then submerse the Exhaust Servo Eliminator in the epoxy to where the top is covered.
This is for durability and insulation.

Once it has hardened and dried. Use a grinder or buffer to smooth
out any sharp edges or rough spots.

Next, wrap in electrical tape and plug it in.

I have installed this on my bike and
NO FI light after removing the servo motor.

I rode the bike for about an hour & 1/2 in all gears and throttle positions.



1 last thing to add.
If you don't want it to bounce around in the bike, get some sticky backed velcro and attach it to the subtray.
Also, I gotta give PROPS to Racejunkie05 for showing me the circuit.

If you cannot do it, PM me and I can make arrangements for me to do it for you.

Also I have edited this page so you do not have to read a bazillion pages.
All info is in this first post now.

Hope this helps my bro's here. This place is almost my second family. lol

** Also**
Info Share on Prepping for P/C3
Here is a way to make room in the back part of the sub tray for more items.
Once you remove the servo motor, your PCIII can go there and have all kinds of room in the back.
Attached Thumbnails
Click image for larger version

Name:	Servo 3.jpg
Views:	1288
Size:	105.3 KB
ID:	168928   Click image for larger version

Name:	Servo 5.jpg
Views:	1300
Size:	194.5 KB
ID:	168930   Click image for larger version

Name:	Servo.JPG
Views:	1273
Size:	56.3 KB
ID:	168931   Click image for larger version

Name:	Servo 1 Updated.jpg
Views:	1297
Size:	103.6 KB
ID:	168932   Click image for larger version

Name:	Servo 6.jpg
Views:	1294
Size:	188.9 KB
ID:	168933  

Attached Images
  
tswatson21 likes this.
hellsrazor is offline  
Sponsored Links
Advertisement
 
post #2 of 4 Old 06-02-2012, 06:35 PM Thread Starter
Servo's Eliminatus ;)
 
hellsrazor's Avatar
 
Join Date: Jul 2008
Location: Gulf Coast of Mississippi
Posts: 6,787
Posting Frequency
Images: 23
           
ZX10R Exhaust Servo Eliminator "How To" D.I.Y. Gen 1, 2, & 3

This is my FREE SHAREWARE on "How to build your own servo eliminator"
For a Gen 1, 2, 3, ZX10R ONLY...
I figured it was time to update my old thread to make it a little easier for peeps to understand
"How To Build It Themselves".

Read the entire 1st post, it contains all information needed to do this.

1st. I bought my Electronic parts at Radio Shack (Free Plug for them)
All pictured in the 1st Pic. Part #'s are on them.
**Note** In the 3rd pic the capacitor says 16volt,
but you can use the 35VDC instead. Radioshack is out of the 16volt.

2nd. You will need, A Soldering Iron, Solder, Electrical Tape, Epoxy.

3rd. Tools Needed : Needle nose pliers, Wire Strippers.

4th. Remove your Exhaust Servo Motor from your bike,
Cut the wires off of it as close to the motor as possible.

5th. Cut the GREY wire off the back of the one connector leaving the RED on.
On the 3 wire connector, leave ONLY the Black & Yellow wire on it.

6th. Assemble the Capacitor and Resistors as pictured in Pic # 4.

Make sure the arrows on the capacitor are pointing
at the black wire.
The resistors direction do not matter.
DO NOT DEVIATE from diagram.
I assume NO responsibility for any damage

7th. Solder the resistors to the capacitor to keep them secure.
Solder the circuit to the wires. Follow the diagram.

8th. Set the completed circuit in the Epoxy tray and pour Epoxy.
When Epoxy is set, remove and trim any sharp edges.

9th. Wrap Epoxied circuit with Electrical Tape.

10th. Install on your bike and you are done.


Now, If you cannot do this yourself.
I can and will build one for you, just PM or email me at
gen1zx10r@gmail.com
This has been verified to work all Gen 1's, 2's, & 3's.
Does not work on Gen 4 ZX10R's or ZX6R's.. Sorry
I do however, build ones for the Gen 4 ZX10R and ZX6R & Z1000, Z750

Don
Attached Thumbnails
Click image for larger version

Name:	2.jpg
Views:	1259
Size:	105.3 KB
ID:	168936   Click image for larger version

Name:	3.JPG
Views:	1230
Size:	56.3 KB
ID:	168937   Click image for larger version

Name:	4.jpg
Views:	1257
Size:	103.6 KB
ID:	168938  
Attached Images
  

If your hair is short and nappy...
Afrosheen will make you happy.
Anyone remember that one from the 1970's ?
hellsrazor is offline  
post #3 of 4 Old 01-06-2013, 04:38 PM
Administrator
 
YSR50's Avatar
 
Join Date: Apr 2004
Location: Chicago burbs
Posts: 6,546
Posting Frequency
Images: 32
 
Garage
Discuss post 1 here: http://zx-10r.net/forum/showthread.php?t=102827

"Be who you are and say what you feel, because those who mind don't matter and those who matter don't mind."
--Dr. Seuss

Last edited by YSR50; 01-06-2013 at 04:44 PM.
YSR50 is offline  
 
post #4 of 4 Old 01-06-2013, 04:41 PM
Administrator
 
YSR50's Avatar
 
Join Date: Apr 2004
Location: Chicago burbs
Posts: 6,546
Posting Frequency
Images: 32
 
Garage
Discuss post 2 here: http://zx-10r.net/forum/showthread.php?t=115895

"Be who you are and say what you feel, because those who mind don't matter and those who matter don't mind."
--Dr. Seuss

Last edited by YSR50; 01-06-2013 at 04:44 PM.
YSR50 is offline  
Sponsored Links
Advertisement
 
 

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the Kawasaki ZX-10R.net forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:
OR

Log-in









Human Verification

In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in the graphic.




Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Show Printable Version Show Printable Version
Email this Page Email this Page
Display Modes
Linear Mode Linear Mode



Posting Rules  
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome